Revolutionizing Propagation: Air-tray® Technology and Automation (2026)

In today's rapidly evolving agricultural landscape, the story of Rob Tolenaars and his journey with automated transplanting technology is a fascinating one. It highlights the industry's shift towards efficiency and innovation, especially in the face of labour shortages and rising production costs.

The Evolution of Propagation

Rob's narrative begins with a simple observation: the initial skepticism towards automation. Many growers, accustomed to manual labor and ample space, saw no immediate need for change. However, as the industry landscape transformed, so did their perspectives.

The key driver of this transformation is the integration of patented Air-tray® technology with automation. This system approach, as Rob puts it, offers a complete solution for propagation, from the initial sowing to the final planting stage.

Standardization for Efficiency

One of the critical challenges that automation faces is the lack of standardization in propagation equipment. Many tray designs on the market differ in size and cell counts, making automation a complex task.

Rob and his team addressed this issue by designing a system centered around the standard 600 × 400 mm Air-tray®. This tray, with its even cell numbers, is modular and easy to automate. It optimizes greenhouse space and fits efficiently onto Euro pallets, a crucial advantage in Europe where every square meter is valuable.

The Science Behind the Tray

But the innovation goes beyond the tray's dimensions. The real genius lies in its design for root development. Large drainage openings improve hygiene, and an internal water reservoir keeps moisture close to the plant plug.

The cell design is a masterpiece in itself. It guides roots downward, employing air pruning techniques to encourage root branching instead of root circling. This patented design eliminates circular roots, a common issue in conventional systems.

Uniformity and Root Development

TTS, in collaboration with seed breeders and commercial nurseries, has conducted comparative studies between their Air-tray® system and conventional trays. The results are impressive: plants grown in Air-trays® are more uniform, with consistent stems and noticeably stronger root systems.

Improved root development is a game-changer. It reduces transplant shock, allowing plants to establish faster and develop without the setbacks associated with traditional transplanting methods.

A Holistic Approach

Beyond equipment manufacturing, TTS offers tray filling and precision sowing services. This holistic approach allows growers to experience the benefits of the system before investing in their own automation.

Final Thoughts

The story of Air-tray® technology and its integration with automation is a testament to the power of innovation in agriculture. It showcases how a simple idea, executed with precision and an eye for detail, can revolutionize an industry.

As we move forward, it's essential to keep an eye on such developments, as they have the potential to shape the future of agriculture, making it more efficient, sustainable, and productive.

Revolutionizing Propagation: Air-tray® Technology and Automation (2026)
Top Articles
Latest Posts
Recommended Articles
Article information

Author: Ouida Strosin DO

Last Updated:

Views: 6692

Rating: 4.6 / 5 (76 voted)

Reviews: 83% of readers found this page helpful

Author information

Name: Ouida Strosin DO

Birthday: 1995-04-27

Address: Suite 927 930 Kilback Radial, Candidaville, TN 87795

Phone: +8561498978366

Job: Legacy Manufacturing Specialist

Hobby: Singing, Mountain biking, Water sports, Water sports, Taxidermy, Polo, Pet

Introduction: My name is Ouida Strosin DO, I am a precious, combative, spotless, modern, spotless, beautiful, precious person who loves writing and wants to share my knowledge and understanding with you.